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Spiral Bevel Gear Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Spiral Bevel Gear Product List

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Spiral bevel gear & hypoid gear

Spiral bevel gear & hypoid gear

For machine tools such as five-sided machining machines, gantry attachments, and rotary tool holders!

"Spiral Bevel Gears & Hypoid Gears" are suitable for machine tools (five-sided machining machines, gantry attachments, rotary tool holders (max 10,000 rpm), rotary tables), as well as for the aerospace industry's engine gears, generators, and development gears in the automotive industry. 【Features】 For machine tools: - For five-sided machining machines, gantry attachments - Rotary tool holders (max 10,000 rpm), rotary tables Aerospace industry: - Engine gears, for generators - Automotive industry - Development gears 100% custom-made gears based on individual customer needs: - Support for gear design, gear strength calculations, transmission error analysis, FEM tooth stress analysis, and various other aspects - High-precision gear grinding is possible - Ozic's quality control - World-class gear inspection equipment, factory environment, delivery management, ISO 9001, ISO 14001 *For more details, please refer to the PDF materials or feel free to contact us.

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Custom Gear Production Example [Bevel Gear for Machine Tools - Angle Head Side]

Custom Gear Production Example [Bevel Gear for Machine Tools - Angle Head Side]

Simulation using the analysis software KIMOS.

This is a bevel gear for angle heads used in machining equipment. Due to grease lubrication, we received inquiries about persistent abnormal wear. Our investigation revealed that the cause of the abnormal wear was the lack of an appropriate gap (backlash). To resolve this, we conducted a specification analysis for the customer and proposed changes. Using the analysis software KIMOS, we simulated to create gears that matched the customer's operating conditions, and we revised the specifications to ensure appropriate tooth contact and backlash. By providing optimal specification proposals based on years of experience in specification analysis, the abnormal noise and wear that had occurred were eliminated. Furthermore, we were able to meet the demands for higher rotational speeds, ensuring more stable operation.

  • gear

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Custom Gear Production Example [Bevel Gear for Machine Tools - Turret Main Unit Side]

Custom Gear Production Example [Bevel Gear for Machine Tools - Turret Main Unit Side]

Improving noise and the convenience of assembly.

This is a bevel gear used in turret systems for machine tools. As machine tools are advancing towards higher rotational speeds, there is a demand for products that can operate stably under high-speed conditions for bevel gears. The challenge was to maintain quality while ensuring cost performance. When it comes to the condition of a bevel gear, both the gear and the pinion require higher precision. By ensuring balance and the precision of each product, we focused on enhancing the overall precision of the set. Although the product configuration has strict conditions for vibration and noise at high speeds, we were able to solve these challenges through years of accumulated know-how, leading to the launch of the new product. During the development phase, comparative prototypes were also made using gears from other companies in addition to our own. Among these, our products were highly evaluated for their noise levels and ease of assembly compared to those from other manufacturers, leading to their adoption.

  • gear

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Custom Gear Manufacturing Case Study: Spiral Bevel Gears for Aircraft

Custom Gear Manufacturing Case Study: Spiral Bevel Gears for Aircraft

3D measurement with a precision of 0.001mm to reproduce the master gear held by the customer.

This is an example of a spiral bevel gear used in auxiliary equipment such as generators for aircraft. The size, position, and shape of the contact line, which is the tooth engagement between the driving gear and the driven gear, required high precision in the reproduction of the master gear. Therefore, the master gear was measured in three dimensions with an accuracy of 0.001 mm, and the machine settings for processing were created. In such cases, technologies for measuring tooth surfaces and for processing are necessary, and without sufficient experience in using the equipment, quality management capabilities, and facility capabilities, it is a highly challenging request that cannot yield satisfactory results. Additionally, this gear is a high-speed rotating component, and it was a case where details such as surface roughness and the root radius were meticulously checked to maintain strength. At Oujic, we have been manufacturing spiral bevel gears for many years, and we excel in such requests. We possess analysis technology for the tooth parts and the associated equipment, and we have the technical capability to respond effectively to the requests from our customers. In this case, we reproduced the machine settings provided by the customer and further aligned it with the master gear.

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Custom Gear Manufacturing Case Study: Hypoid Gears for Automotive Axles

Custom Gear Manufacturing Case Study: Hypoid Gears for Automotive Axles

Ogjik specializes in the production of small lot products, including development items from the prototype stage and special gears for automobile racing.

This is a hypoid gear used in automotive transmissions and axles. The material is iron, and it has undergone carburizing and quenching as heat treatment. This case was a request for a development product in the prototype stage. Our company specializes in the production of small lots, including development products from the prototype stage and special gears for automotive racing. We can accommodate production quantities from single items to 100 sets. Additionally, after prototyping, we conduct analysis and measurement using the KIMoS gear grinding machine from Klingelnberg, and we can consistently perform engagement transmission error measurement using T60. Furthermore, through a closed-loop system, we can deliver gears that meet the design specifications, thereby achieving a reduction in development time (we also possess conversion technology to Klingelnberg equipment for summary sheets produced by other companies like Gleason). If you have any concerns regarding development products or special gears from the prototype stage, please feel free to consult with OJIC.

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[Processing Examples] Lathe Processing and Gear Cutting (Industries Introduced: Automotive)

[Processing Examples] Lathe Processing and Gear Cutting (Industries Introduced: Automotive)

Processing of spiral bevel gears is also possible! Here are some examples of processing with S45C material. *Case study collection is currently available.

Our company has equipped 70 machines for in-house production, including 6 CNC multi-tasking lathes, 2 machining centers, 40 gear cutting machines, centerless grinders, and presses. We process various gears in-house, such as bevel gears, timing pulleys, racks, worm gears, and spur gears, using materials like MC nylon, brass, iron, stainless steel, and aluminum, with a variety of proven results. We can handle large lots and short delivery times, and we also welcome technical consultations regarding value-added services. Please feel free to contact us when needed. 【Processing Example】 ■ Size: Spiral bevel Φ46×L25 / Module 2 ■ Material: S45C ■ Processing Machines: Lathe processing, gear cutting processing ■ Features and Know-how: Capable of processing spiral bevel gears ■ Industries Served: Automotive *For more details, please refer to the PDF document or feel free to contact us.

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Precision forged products Spiral bevel gears

Precision forged products Spiral bevel gears

Producing various gears and parts, such as bevel gears, using precision forging methods through hot forging!

Rin'ei Metal manufactures various gears and other components in response to the demands for high strength, high quality, and low cost of differential mechanisms due to the high performance and high output of automobiles. Here, we introduce the "Spiral Bevel Gear" produced by our company. Please feel free to contact us if you have any inquiries. 【Overview】 ■ Spiral Bevel Gear ・φ40 *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts

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Plastic gear spiral bevel gear (curved bevel gear)

Plastic gear spiral bevel gear (curved bevel gear)

Development, production technology, manufacturing, and research of small gears are gathered here.

This is an announcement from Chiba Dice Co., Ltd. regarding "Plastic Gears Spiral Bevel Gears (Curved Bevel Gears)."

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[Case Study of Gear Introduction by Product] Rotating Tool Holder

[Case Study of Gear Introduction by Product] Rotating Tool Holder

Due to the tooth surface grinding specifications, it is possible to increase strength and improve durability.

We have received inquiries and high evaluations not only from domestic manufacturers but also from overseas manufacturers for gear processing using special materials and turning and milling of complex thin-walled shaped parts. Here, we introduce examples of what has been made possible with our "rotating tool holder." 【Rotating Tool Holder Examples】 - A design change from conventional straight bevel gears to spiral bevel gears has made tooth surface grinding possible. → This significantly reduces the level of skill required during assembly. - A switch from spiral bevel gears with wrapping specifications to tooth grinding specifications. → This achieves a reduction in noise and vibration. - Addition of high-speed rotation specifications to our lineup, which are in high demand. → The tooth surface grinding specifications allow for increased strength and improved durability. Making the impossible possible! We propose solutions aimed at enhancing your precision gears. For more details, please contact us or refer to our catalog.

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